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FENIX Production Facility: Scalable Industrial Security Cameras Surveillance and Operational Control with Axxon One

To modernize surveillance across a 10-hectare manufacturing hub, FENIX Group replaced its legacy NVR setup with Axxon One 2.0. The new system delivers real-time video analytics, automated access control via LPR, and zone-based monitoring across nine production halls. With 115 cameras and AI-driven insights, the solution now supports safety, logistics, and compliance, while laying the foundation for thermal anomaly detection in high-risk storage areas.

Customer Profile

FENIX Group is a European leader in the development and manufacturing of electric radiant heating systems. Established in 1990, the group operates globally and exports to more than 70 countries through a network of 11 subsidiaries. Its main production hub, located in Jeseník, Czech Republic, spans over 10 hectares and houses nine fully operational production halls. The site combines manufacturing, logistics, shipping, and support operations, functioning as a critical node in the company’s international supply chain. This strategic site requires robust industrial security surveillance to support continuous operations and protect valuable assets.

Initial Situation and Project Objectives

Prior to the deployment of the AxxonSoft solution, FENIX relied on a fragmented surveillance system built around four QNAP NVR units. This legacy infrastructure provided limited video storage and lacked essential features such as intelligent video analytics, centralized management, and reliable access control - critical components for effective industrial camera systems. The absence of integrated monitoring for operational zones, employee checkpoints, and restricted areas created major gaps in both industrial security cameras coverage and compliance oversight. As production volumes and logistical complexity increased, so did the urgency to replace this outdated system with a scalable, centralized platform that could meet both security and operational intelligence requirements.

The client sought to implement a unified video management software (VMS) that would significantly improve situational awareness, automate key control points such as vehicle entry, enable forensic investigations through intelligent search, and ultimately support compliance with both internal safety protocols and external audit standards. Additionally, FENIX required that the new solution be capable of expanding to support future safety initiatives, including thermal detection in high-risk storage areas such as battery cell warehouses.

Customer
FENIX Production

Location
Jeseník, Czech Republic

Integrator
JANKO - Electronic Systems

Solution
Axxon One 2.0 VMS

Features
LPR, AI video analytics, Access Control Integration

Technology Selection and System Architecture

After an in-depth evaluation process led by JANKO - Electronic Systems, FENIX selected the Axxon One 2.0 video management platform as the core of its new industrial CCTV security systems infrastructure. The decision was based on Axxon One’s ability to offer advanced AI-powered analytics, seamless multi-site scalability, and intuitive system operation for both administrators and end users. The customer valued the platform’s capacity to handle large-scale deployments while remaining flexible enough to support real-time operational monitoring and automated alert generation.

The deployed system includes 115 IP cameras distributed across the production halls, employee access points, and outdoor logistics areas. This industrial surveillance camera network comprises 66 ACTi models and 48 Dahua units, along with one Dahua hybrid DVR. All video data is streamed and processed through a centralized Dell server equipped with 60 terabytes of storage capacity. Four video splitters enable monitoring at strategic locations, and the system architecture supports multi-zone surveillance across production lines, shipping docks, and administrative buildings.

What makes this a modern industrial video surveillance system?

Axxon One’s integrated analytics engine plays a key role in ensuring both physical security and process oversight, making it a core element of FENIX’s industrial video surveillance upgrade.

LPR License Plate Recognition modules automate vehicle access for deliveries and employee transport, eliminating manual validation and reducing bottlenecks at entry points. Zone-based motion detection and loitering analytics are used to secure perimeter zones and loading docks, while object-left-behind detection is applied in areas that require strict security protocols, such as warehouse exits and unattended corridors.

This use of video analytics for manufacturing not only enhances safety, the system also provides continuous monitoring of hazardous zones, particularly where automated equipment or robotic workflows are deployed. Through real-time movement tracking and object classification, the analytics engine can detect anomalies in robot paths or identify delays in material transfer, supporting rapid intervention before process disruptions escalate. Recorded video footage is frequently used in post-incident analysis, both for internal investigations and as evidence for insurance claims or regulatory compliance audits.

Implementation Process and Technical Considerations

The system migration was executed with minimal operational disruption. JANKO oversaw the decommissioning of the existing QNAP infrastructure and deployed the Axxon One solution in phases to ensure uninterrupted monitoring of critical areas. There were no major third-party integrations required beyond camera compatibility, which was handled natively through AxxonSoft’s broad device support. The integrator reported that the installation proceeded smoothly, with the new industrial CCTV camera system rapidly adopted by facility personnel due to its streamlined user interface and centralized control model.

  • License Plate Recognition (LPR)
    Automated vehicle access control at facility entry points.
  • Motion Detection
    Real-time detection of movement in sensitive or restricted zones.
  • Loitering Detection
    Alerts triggered by prolonged presence in designated areas.
  • Object Left Behind Detection
    Monitoring for unattended items in secure areas.
  • Zone-Based Movement Detection
    Tracking activity within predefined areas across the production facility.
  • Real-Time Monitoring of Hazardous Zones
    Continuous surveillance of high-risk areas, including robotic and automated workflows.
  • Logistics Video Tracking
    Monitoring the movement of goods, equipment, and personnel in logistics areas.
  • Automated Access Control
    Integrated with LPR and zone analytics to manage personnel and vehicle flow.
  • Remote Monitoring for Tenants/Operators
    Multi-user access with secure control room displays and video splitters.
  • Compliance and Incident Archive
    Long-term video storage (60TB) for audits, investigations, and insurance documentation.
  • Robot Workflow Error Detection
    Visual verification and alerting for disruptions in automated production tasks.
  • Scalable Centralized Video Management
    Unified control of 115 cameras across a complex, multi-hall environment.

Outcomes and Strategic Value

Following the implementation of Axxon One, FENIX reported substantial improvements in overall site security, process visibility, and compliance control. Real-time monitoring capabilities have significantly enhanced incident response times, especially in logistics areas where shipping delays or safety violations can directly affect production schedules. Automated access control through LPR has improved vehicle throughput and reduced the workload on security staff. The ability to rapidly review archived footage has proven valuable in investigating workplace incidents, theft prevention, and validating internal compliance procedures.

One notable case involved localized flooding in a storage area, where archived footage from Axxon One provided crucial evidence for an insurance claim and helped identify procedural gaps in facility maintenance, demonstrating the value of a well-managed industrial CCTV security systems infrastructure. The analytics data is also being used to monitor behavioral patterns among employees and contractors, offering insights into workflow bottlenecks and safety compliance levels.

Future Developments - Expanding into Thermal and AI-Driven Industrial Security Cameras

FENIX has already outlined the next phase of its security upgrade, which includes the integration of thermal anomaly detection within its battery storage warehouse. This initiative aims to provide early warning for fire risks by monitoring temperature fluctuations in high-density storage areas, leveraging Axxon One’s compatibility with thermal imaging devices and real-time event processing capabilities. The planned expansion reflects the facility’s continued investment in intelligent surveillance products industries solutions.

Why do scalable industrial CCTV security systems matter for modern manufacturing?

The transition to Axxon One has enabled FENIX Group to move beyond basic surveillance and toward a proactive, intelligence-driven proactive industrial security surveillance. The solution not only modernized the facility’s infrastructure but also delivered measurable improvements in safety, process efficiency, and regulatory alignment. With a scalable foundation now in place, FENIX is positioned to continue expanding its use of intelligent video technologies to protect assets, support operations, and maintain its leadership in the heating systems manufacturing sector.